Rigid polyurethane (PU) foam blocks and sheets
Excel Packaging is excited to introduce XLPU Foam, our new range of Rigid polyurethane (PU) foam blocks and sheets. Just like our Polystyrene blocks and sheets, this product has been designed with versatility in mind, XLPU Foam is the perfect choice for film & theatre set construction, prop making, model making, prototyping and composite structures. Lightweight yet strong, XLPU Foam is easy to cut, carve, sculpt or shape and paint. With a wide range of densities and colours available, you’ll find a grade that suits everything from delicate sculpted models to large set pieces or demanding structural cores.
All sheets are available in standard sheet sizes with thicknesses made to order from 5mm. A Fire-retardant grade (XLPU38FRA) is also available upon request. We also offer a fast 5-7-day lead-time to keep your projects on schedule.
Sizes & Specifications
| Product Ref | Colour | Density | Standard Sheet Size | Max Thickness |
|---|---|---|---|---|
| XLPU32 | Beige | 32 kg/m³ | 2440 × 1220 mm | 800 mm |
| XLPU38FRA | Beige | 38 kg/m³ | 2440 × 1220 mm | 800 mm |
| XLPU48 | Grey | 48 kg/m³ | 2440 × 1220 mm | 650 mm |
| XLPU64 | Grey | 64 kg/m³ | 2440 × 1220 mm | 350 mm |
| XLPU80 | Dark Grey | 80 kg/m³ | 2440 × 1220 mm | 325 mm |
| XLPU96 | Green | 96 kg/m³ | 2440 × 1220 mm | 300 mm |
| XLTPU128 | Beige/Yellow | 128 kg/m³ | 2000 × 1000 mm | 300 mm |
| XLTPU160 | Beige/Yellow | 160 kg/m³ | 2000 × 1000 mm | 300 mm |
| XLTPU192 | Beige/Yellow | 192 kg/m³ | 2440 × 610 mm | 260 mm |
| XLTPU256 | Beige/Yellow | 256 kg/m³ | 2000 × 1000 mm | 220 mm |
| XLTPU320 | Beige/Yellow | 320 kg/m³ | 2440 × 610 mm | 155 mm |
Key Benefits
- Wide range of densities available (32–320 kg/m³) for different applications.
- Easy to shape, carve, sculpt and paint which is ideal for creative builds.
- Suitable for film set construction, props, model making and prototype construction.
- Strong and lightweight and excellent as a composite core material.
- A fast 5–7-day delivery across the full range of products.
Applications
- Film & Theatre: Sculpted sets, props and stage pieces.
- Model Making & Prototyping: Detailed, precise forms with smooth finishes.
- Creative Industries: Art installations, exhibitions and large-scale displays.
- Composites & Engineering: Lightweight, structural foam cores for laminating.
