Excel Packaging designs and manufactures custom-engineered packaging using Stratocell® laminated expanded polyethylene (LDPE) foam — a lightweight, closed-cell, non-abrasive material that offers exceptional cushioning performance. Ideal for protecting high-value goods during transit, Stratocell® is fully recyclable and most grades now include at least 30% recycled content, making them exempt from the UK Plastic Packaging Tax (PPT).
Whether you're shipping sensitive electronics, medical equipment, or industrial components, our Stratocell® packaging solutions combine robust protection with a clean, professional appearance.
Tailored Designs with Advanced Manufacturing
Our in-house capabilities allow us to offer precisely tailored Stratocell® solutions to suit your product and logistical requirements. We offer:
- Die-cutting, CNC routing, and knifing for accurate shaping
- Heat-welding and laminating for strong, seamless bonds
- Multi-material bonding, including to cardboard, Corrugated polypropylene, Paper honeycomb packaging and board, or Ply / batten wooden crates & cases
- Optimised designs, such as hinged back-bars to reduce storage and speed up assembly
Stratocell® is commonly used for:
- End-caps, trays and lids
- Corner and edge protectors
- Layer pads and dividers
- Crate or carton liners and inserts
Every design is engineered to reduce damage, enhance pack efficiency, and support your brand’s presentation standards.
Multiple Grades for Different Applications
Stratocell® is available in a range of grades to suit different protection and performance needs:
- Stratocell® E – the standard grade for general-purpose protective packaging
- Stratocell® Plus – a denser grade offering enhanced durability and impact resistance
- Stratocell® S – a firmer variant for structural or heavier-duty applications
- Pink Anti-Static Stratocell® – ideal for electronics and static-sensitive components
We’ll help you select the right grade for your product, ensuring the perfect balance of cushioning, strength, and cost-effectiveness.
Sustainable and Tax-Exempt Packaging
Stratocell® foam is not only high-performing but also sustainable. With most grades containing at least 30% recycled content, it qualifies for exemption from the UK Plastic Packaging Tax (PPT) — helping reduce environmental impact and packaging costs.
As part of Excel Packaging’s commitment to sustainable manufacturing, we ensure that all Stratocell® packaging solutions are designed with recyclability and material efficiency in mind, without compromising performance.
