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  • Protective foam packaging
    • Expanded polystyrene (EPS)
      Image showing polystyrene packaging

      Expanded polystyrene (EPS) is a lightweight and rigid foam material. It is a material of choice for the packaging and construction industry. It provides cost-effective solutions and energy-efficient insulation.

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    • Expanded polyethylene (Stratocell®)
      image showing a Expanded polyethylene (Stratocell)

      Stratocell® is a lightweight, closed cell Polyethylene foam available in 3 different densities. It is clean, lightweight, non-abrasive, resistant to water and has good insulation properties.

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    • Flexible polyurethane foam (Polyether foam)
      image showing Flexible polyurethane foam (Ethafoam)

      Commonly referred to as ‘Polyether’ or ‘soft polyurethane foam’ (PU), this type of foam is an open-cell, flexible foam that boasts a seemingly endless range of applications.

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    • Plastazote® & Evazote® foam
      Image showing Plastazote<sup>®</sup> & Evazote<sup>®</sup> foam

      Plastazote® and Evazote® foams are closed cell cross-linked expanded polyethylene foams (LDPE) available in a wide range of different colours and densities.

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  • Envirafoam® sustainable packaging
    • Envirafoam® Sustainable Packaging
      Image showing a hand holding leaves with environmental icons

      With the advent of some revolutionary new materials, Excel are pleased to announce the launch of our ‘trademarked’ product range of more-sustainable protective foam packaging options called Envirafoam.

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    • Envirafoam® R (Stratocell® R)
      Image showing black Envirafoam<sup>®</sup> R (Stratocell<sup>®</sup> R)

      Envirafoam® R (Stratocell® R) is a closed-cell polyethylene foam with a minimum of 65% recycled content. It is clean, lightweight, non-abrasive, resistant to water and has good insulation properties.

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    • Envirafoam® E P
      Image showing shaped foam

      A new European innovation considered to be the ‘missing link’ between traditional Stratocell® and Plastazote® foams enabling material savings of up to 40% versus other PE foams.

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    • Envirafoam® W P (Fibrease®)
      Image showing foam packaging

      A fantastic new innovation from Stora Enso made from Nordic wood to create a fully recyclable foam. It is a soft yet resilient material with memory foam like behaviour.

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    • Envirafoam® Panda
      image showing Envirafoam Panda package solutions

      Envirafoam® ’Panda’ is our latest innovation in environmentally conscious packaging solutions. The material combines the strength and sustainability of our Black Envirafoam® R (65% recycled content) and white polyethylene foam (30% recycled content) into a composite material, offering both a clean, white appearance and a high level of recycled content.
       

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  • Wooden crates & pallets
    • Ply / batten wooden crates & cases
      image showing Ply / batten wooden crates & cases

      Ply-batten refers to a type of plywood case that uses timber battens to fix the case together. We manufacture bespoke ‘made to measure’ wooden crates and cases which are produced to a very high standard utilising ISPM-15 certified wood.

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    • Non-standard size wooden pallets
      image showing Ply / batten wooden crates & cases

      Pallets made from ISPM-15 certified wood are used to store or deliver large, bulky products or goods.  We specialise in producing bespoke or ‘odd sized’ non-standard wooden pallets made to your exact specifications.

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    • Bespoke tray / cap & sleeves
      Image showing a bespoke cardbox on top of a pallet

      We manufacture standard and bespoke pallet boxes to your exact specifications, ideal for worldwide shipping of heavy items or the bulk packing of goods.

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  • Corrugated packaging & honeycomb board
    • Corrugated cartons & stock board grades
      Image showing white and brown carton boxes

      Excel manufactures short runs of many different Fefco designs and can produce either regular ‘slotted’ cartons or diecut designs to your exact specifications.

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    • Corrugated polypropylene
      Image showing multiple corrugated plastic different colours

      Corrugated plastic is tough, durable and impact resistant material that can be used for a wide range of commercial, industrial and packaging applications.

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    • Paper honeycomb packaging and board
      image showing a closer view of a honeycomb board

      Paper honeycomb board is a light-weight material made from virgin or recycled papers. It is 100% recyclable and is economical, durable and lightweight and used to manufacture Honeycomb packaging solutions.

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    • Corrugated cardboard divisions
      Image showing a pile of corrugated carton deviders

      We specialise in manufacturing custom corrugated division sets. Whether it's single-walled or double-walled corrugated cardboard, corrugated polypropylene or even specialist materials such as black Corstat® conductive board you require, we have you covered.

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  • Insulated containers
    • Moulded polystyrene cold boxes
      Image showing a cold box

      Moulded Polystyrene (EPS) Cold Boxes provide a lightweight, water resistant, hygienic, low-cost solution for the transportation of temperature sensitive products.

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    • Fabricated cold boxes
      Image showing a cold box

      Fabricated Cold Boxes provide a lightweight, low-cost option for the transportation of temperature sensitive products and can be manufactured to any size without the need for expensive tooling.

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    • Enviratherm® ‘greener’ alternatives
      2 boxes showing the insulation with Enviratherm written on them

      Enviratherm Cool Packs are manufactured using Fibrease® replacing existing fossil fuel based insulated boxes when a fully recyclable solution is required.

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  • Film, theatre & visual display
    • Film, theatre & visual display
      Image showing filming in progress

      Excel has established its position as a major supplier to the television, theatre and film Industry. With 30 years’ experience in this field, we supply a wide range of products and materials.

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    • Custom 2D & 3D polystyrene shapes
      Image showing a polystyrene shape

      Excel Packaging can pre-engineer components to your specifications, delivering them ready for painting or spraying. We can produce complex 2D and 3D shapes and profiles in expanded polystyrene and many other foam materials.

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    • Stock products & materials
      Image showing filming in progress

      We supply many commonly used products and materials from stock.

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    • Past projects
      Image showing a projector showing a film

      Excel has had the pleasure of supplying materials to the film industry for almost 30 years. We have supplied materials for an extensive and varied list of film productions. Click here to view a selection of them.

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  • The sculptors
    • Tracy Lilley
      Image showing a film set

      Excel are proud to supply materials and support some very talented sculptors. Click here to view Tracy Lilley's fascinating portfolio and read her biography.

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    • Neil Hedger
      Image showing a film set

      Excel are proud to supply materials and support some very talented sculptors. Click here to view Neil Hedger's fascinating portfolio and read his biography.

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  • Gift & retail packaging
    • Gift & retail packaging
      Image showing 2 navy gift boxes

      Excel Packaging is excited to expand its product range by entering the Gift & Retail packaging markets, bringing our expertise in custom packaging solutions to a new audience. 

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    • Custom printed corrugated packaging with protective inserts
      Solid cologne small packaging

      Our custom-printed corrugated packaging with protective inserts offers a perfect blend of branding, durability, and product security.

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    • Foam inserts for Foldabox® gift boxes
      Black double bottole box montage with wax seal

      Working in partnership with Foldabox, Excel Packaging now offers a range of protective inserts made from a variety of materials to complement Foldabox’s extensive range of premium quality gift packaging.

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  • About us
    • Our history
      Image showing a typewriter with "Our story" typed on the paper

      Who are Excel Packaging & Insulation and what do we do?

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    • Our team
      Image showing building blocks with "Team" written on them

      Come and meet the Excel Packaging team.

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    • The latest News / Our Blogs
      Image showing a stack of newspapers

      Stay updated with our most recent news and blog posts

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    • Contact us
      Image showing a man pointing to the words "Contact us"

      Contact our sales team to find out what we can do for your business!

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    • Our company presentation
      Image showing a collage of images

      Click here to view or download a copy of our company presentation.

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    • Environmental policy
      Image showing a hand holding a graphic of Earth

      Excel Packaging commit to reducing our impact on the environment and to improving our environmental performance.

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    • Our design process
      Image showing a close-up of someone typing on a laptop

      We employ our proven 'ten point' packaging design process to assist in the development of the most appropriate packaging solution for your application.

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    • FAQs
      Image showing the words "Frequenty asked questions" written on a notepad
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    • Data sheets
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Location

Excel Packaging & Insulation Co Ltd
Unit 9, Woodcock Hill Estate
Harefield Road, Rickmansworth
Herts WD3 1PQ

Telephone
+44 (0) 1923 770247
Email
sales@excelpackaging.co.uk

51.623242, -0.469202

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+44 (0) 1923 770247
sales@excelpackaging.co.uk

Excel Packaging & Insulation Co Ltd
Unit 9, Woodcock Hill Estate
Harefield Road, Rickmansworth
Herts WD3 1PQ

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